Tuesday, June 14, 2016

Q&A: Bearings Manufactured in China



Circular Logic Blog asked Michael Gordon, the President and Founder of COREDEMAR Precision Bearings, to answer a few questions based on this scenario. Here’s what he had to say:

CLB: How common is the scenario described above?

MG: It doesn’t have to be common, it only has to be perceived as common. Maybe it happened to you? Or someone you know? Or maybe you heard it from someone who heard it from someone else? If it happens to one person, there are suddenly 50 people who “know a guy” who it happened to.

Dealing with negative perceptions about China is the biggest challenge we face from day-to-day. You have concerns whenever you’re dealing with a new supplier but if that supplier is located in China, the concerns become fears and they tend to multiply, fairly or not.

CLB: “Fairly or not” – are you saying it’s not a real concern?

MG: Far from it! China is the capital of the global trade in counterfeit bearings and too many of their legitimate manufacturers can’t meet bearing standards, be they ABMA or ISO.

But there are companies that can manufacture consistently high-quality bearings. That shouldn’t be a surprise! China has launched space satellites, they’ve landed probes on the moon and they’ve developed ultra-high-speed trains. Their elite manufacturers – the best of the best – can design and manufacture precision bearings equal to any in the world. The challenge is to find them.

CLB: So how do you find the right supplier?

MG: Short of a direct referral, there are really only two ways to be completely sureThe first is obvious: go to China and meet your suppliers face-to-face. Invest the time and energy to inspect and validate their capabilities for yourselfTo be honest, if you’re not willing to take this step, you shouldn’t be selling bearings manufactured in China in the first place.

The second is to have an actual office in China – not just an address – a real presence in the market. The Internet is great for working across cultural and geographical boundaries but there’s no substitute for actually being there. We opened our office in Shanghai in 2008. We’re also fortunate that most of our supplier relationships predate the Internet.

CLB: And if you don’t have the money or the time to visit China or open an office there?

MG: If you can’t get there yourself, you need an agent who can get there, or better yet, an agent who already has a presence in China. I don’t mean “some guy” who claims to have a connection; I’m talking about a reputable agent who can act on your behalf to identify suppliers, validate their qualifications and make sure the work gets done on schedule and exactly to specifications. The top agents can back up their quality claims with years of relevant experience and a real local presence.

CLB: That seems like a lot of work – Why run the risk in the first place?

MG: My first reaction is to say – if you’re sure of the supplier – the risk is no greater than any other source. As for the effort involved, that’s why you hire an agent to work on your behalf. There’s no more effort involved than a standard bearing purchase.

Regarding the “why,” everyone knows that bearings manufactured in China are less expensive than bearings manufactured by the big multinationals. In many cases, the money saved can be significantHowever, saving money means nothing if your customers don’t trust the product. So, while the price savings can be significant, the focus has to be on quality and service. The prices take care of themselves.

CLB: Returning to the scenario we discussed earlier: what happens when a bearing from China rejects or fails?

MG: Bearings will fail from time to time. What we resent is the notion that it’s somehow better or preferable for a major manufacturer’s bearing to fail than a bearing manufactured in China. For instance, when a bearing from Timken or SKF fails, it’s chalked up to statistics and you grab another one off the shelf. If a bearing from China fails, it becomes an indictment of the entire society. That may be an exaggeration, but generally, if you sell bearings manufactured in China, you’re not allowed to have a reject. It is what it is.

CLB: So how do you deal with it?

MG: Fortunately our record speaks for itself. COREDEMAR has been doing this for nearly 40 years and can claim virtually zero rejects over that time. I say “virtually zero” because you can never eliminate human error – that goes for bearing manufacturers as well as end-users – but we put our record up against anyone. The most important factor in our ability to avoid bearing failure has been the quality of our suppliers and our supplier relationships. We’ve been working with most of our manufacturers for decades.

CLB: Do you have any parting advice?

MG: One of the best ways to avoid failure is to learn to say “No.” For instance, we don’t sell tapered rollers. They’re an incredibly popular item and – given the well-publicized delivery problems that Timken is enduring - we could probably make a fortune if we did sell them, but we don’t. Why not? Because we’re not 100% sure of the sources in China who sell tapered roller bearings. And if we’re not 100% sure of the quality of the part, we don’t sell it. Period.

We know super precision angular contact bearings, small motor bearings, thin-cross section bearings, and several other types. We’ve been successful because we’ve focused on ultra-precision spindle and machine tool bearings and we’ve stayed in our lane.

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Michael Gordon is the President and Founder of COREDEMAR Precision Bearings (the same company that's behind this blog), which has been selling precision spindle and machine tool bearings to the North American manufacturing industry for nearly 40 years. To contact Michael, email: info@coredemar-ltd.com

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